Ekukhiqizeni amabhethri e-lithium nezinye izinhlelo zokusebenza, ukusika i-electrode sheet kuyinqubo ebalulekile. Kodwa-ke, izinkinga ezinjengokuthulula uthuli nama-burrs ngesikhathi sokusika azigcini nje ngokubeka engcupheni ikhwalithi nokusebenza kwamashidi e-electrode kodwa futhi zibeka engcupheni enkulu ekuhlanganisweni kweseli okulandelayo, ukuphepha kwebhethri, nempilo yesevisi. Ngokusebenzisa ulwazi lwethu olunzulu lwemboni kanye nobuchwepheshe bezobuchwepheshe emikhiqizweni ye-carbide, senze izixazululo ezinhlanu ezibanzi zokubhekana nalezi zinselele ngempumelelo, sithuthukise kokubili ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo.
I. Lungiselela Impahla Yethuluzi Nokwakheka Kwesakhiwo
(1) Khetha Izisetshenziswa zeCarbide ezinobulukhuni obuphezulu, Ezingagqoki
Ukusika amashidi e-Electrode kudinga ubulukhuni obukhethekile kanye nokumelana nokugqoka kumathuluzi okusika. Amathuluzi avamile avame ukuba buthuntu ngokushesha ngesikhathi sokusika, okuholela ekutheni kube nothuli nama-burrs. Ngokuphambene, izinto ezisebenza kahle kakhulu ze-carbide ezifana nochungechunge lwe-WC-Co olunokuqukethwe okuphezulu kwe-cobalt kukhulisa kakhulu ukumelana nokugqokwa. Isigaba se-cobalt binder siqinisa ukuhlangana phakathi kwezinhlayiya ze-tungsten carbide, siqinisekisa ukucijiswa konqenqema okude nokunciphisa uthuli nama-burrs okubangelwa ukuguga kwamathuluzi.
(2) Yamukela Ithuluzi Elikhethekile Amajiyometri
Ngaphandle kokukhethwa kwezinto, ukwakheka kwamathuluzi kudlala indima ebalulekile. Ngokwesibonelo:
- Ama-engeli abukhali wokusika: Yehlisa ukumelana nokusika kanye namandla okudabula, unciphise ukwakheka kwama-burr.
- I-Chip Breaker Grooves: Yenza kube lula ukuphuma kwe-chip ebushelelezi, ukuvimbela ukuqoqwa kwe-chip nokunciphisa uthuli.
- I-Precision Roundness kanye ne-Concentricity: Ukuqinisekisa ukuzinza kokusika, ukuphinda kunciphise amaphutha.
II. Ukulawula Okunembile Kwemingcele Yenqubo Yokusika
(1) Lungiselela Ukusika Isivinini
Isivinini sokusika ngokweqile sidala ukushisa, sithambisa i-electrode material futhi sibhebhethekise uthuli nama-burrs. Ngokuphambene, isivinini esiphansi kakhulu sinciphisa ukukhiqiza. Ngokuhlola okuqinile nokuhlaziya idatha, sincoma:
- Izinto Ezincane/Ezithambile: 10-15 amamitha ngomzuzu
- Izinto Eziwugqinsi/ Eziqinile: 8-12 amamitha ngomzuzu
Lawa mabanga abhalansisa ikhwalithi nokusebenza kahle kokucaciswa kwama-electrode okuhlukile.
(2) Lungisa Izinga Lokuphakelayo
Amazinga okuphakelayo afanele aqinisekisa ukusika okushelelayo ngaphandle kokulayisha kakhulu ithuluzi. Ububanzi obunconyiwe:
- Iziqondiso Ezijwayelekile: 0.05-0.2 mm/ukuphenduka
- Ukulungiswa Kwezinto Ezithize: Izinto eziwugqinsi/eziqinile zidinga amanani okuphakelayo aphansi
Ukulungiswa okuvunyelanisiwe nesivinini sokusika kuthuthukisa imiphumela.
(3) Lawula Izinga Lokushisa Lokusika
Ukushisa okukhiqizwa ngesikhathi sokusika kungonakalisa izinto ezibonakalayo nokusebenza kwamathuluzi. Sebenzisa izinhlelo zokupholisa (isb., ukupholisa isifutho, umoya obandayo) ukugcina izinga lokushisa lingaphansi kuka-40°C. Lokhu kunciphisa ukuwohloka kokushisa, kwandise ukuphila kwamathuluzi, futhi kuqede amaphutha abangelwa ukushisa ngokweqile.
III. Ukugcinwa Kwethuluzi Okuvamile kanye Nokushintshwa
Amaphethelo ethuluzi ayaguga ngesikhathi sokusetshenziswa isikhathi eside. Sungula ishejuli yokulungisa okuhlanganisa:
- Ukuhlola Okubonakalayo Nokuncane: Gada ukuguga usebenzisa izinsimbi ezinembayo.
- Isikhawu Sokushintsha: Izinsuku ezingu-7-10 zemisebenzi yansuku zonke yamahora angu-8 (lungisa ngokusekelwe ezintweni ezibonakalayo namandla okusebenzisa).
- Ukufakwa Okunembayo: Qinisekisa ukuqondanisa okulungile ukuze uvimbele izinkinga zesibili.
IV. Khetha Izisetshenziswa Zokusika Ezifanelekile kanye Nezinhlelo Ezisizayo
(1) Imishini Yokusika Esebenza Kakhulu
Tshala impahla efaka:
- High-Precision Spindles: Nciphisa ukudlidliza futhi uqinisekise ukusika okungaguquki.
- Amasistimu okulawula athuthukile: Nika amandla isivinini esinembile kanye nokulawula isikhundla (isb, amasistimu aqhutshwa yi-servo).
- Izindlela Zokudlulisa Ezizinzile: Yehlisa amaphutha futhi uthuthukise ukuzinza kwenqubo.
(2) Ukuqoqwa Kwezintuli kanye Nezinhlelo Zokukhangisa
Faka amathuluzi asebenzayo wokukhipha uthuli kanye ne-electrostatic adsorption ku:
- Gcina Indawo Yokusebenzela Ehlanzekile: Vimbela ukungcoliswa kothuli kwezindawo zama-electrode.
- Thuthukisa Ikhwalithi Yomkhiqizo: Susa ukukhubazeka okubangelwa izinhlayiya ezihamba emoyeni.
V. Thuthukisa Ukuqeqeshwa Kwabasebenzi kanye Nezinqubo Zokulinganisa
Ikhono lomsebenzisi nokubambelela kumaphrothokholi kuthinta ngokuqondile ikhwalithi yokusika. Sebenzisa:
- Izinhlelo Zokuqeqesha Eziphelele: Imingcele yenqubo yekhava, ukuphatha amathuluzi, ukugcinwa kwemishini, nokulawulwa kwekhwalithi.
- Izinqubo Ezijwayelekile Zokusebenza (ama-SOP): Imikhuba ehamba phambili yedokhumenti yokulungiswa kwepharamitha, ukufakwa kwamathuluzi, nokuhlola isimiso.
- Amasistimu Wokuphatha Ikhwalithi: Misa ukuhlola okuvamile ukuze uhlonze futhi uxazulule izinkinga ngokushesha.
Ukuxazulula uthuli nama-burrs ekusikeni kweshidi le-electrode kudinga indlela ephelele ehlanganisa ukukhethwa kwamathuluzi, ukuthuthukiswa kwenqubo, ukugcinwa kwezinto zokusebenza, nokuqeqeshwa komsebenzisi. Ngokusebenzisa lezi zixazululo ezinhlanu, abakhiqizi bangathuthukisa kakhulu izinga lokusika, baqinisekise ukuzinza nokuthembeka kokukhiqizwa kwebhethri ye-lithium. Njengomhlinzeki oholayo wamathuluzi okusika i-carbide, asihlinzeki ngemikhiqizo ye-premium kuphela kodwa futhi sinikeza nokusekelwa okuphelele kwezobuchwepheshe ukusiza amabhizinisi aphumelele ezimakethe ezincintisanayo.
Isikhathi sokuthumela: Jun-20-2025
