Yiziphi izimboni ezingasetshenziswa kuzo imimese eyindilinga ye-carbide enosimende?

Izindwani eziyisiyingi ze-carbide ezisasimende, ezinokuqina okuphezulu, ukumelana nokugqokwa, nokumelana nezinga lokushisa eliphezulu, seziphenduke izinto ezisetshenziswayo ezibalulekile emkhakheni wokucubungula izimboni, ngezicelo ezihlanganisa izimboni eziningi ezidingeka kakhulu. Okulandelayo ukuhlaziya okuvela kumbono wezimo zemboni, izidingo zokucubungula, kanye nezinzuzo ze-blade:

I. Imboni Yokucubungula Insimbi: Amathuluzi Abalulekile Wokusika Nokwakha

  1. Inkambu Yokukhiqiza Imishini
    Izimo zohlelo lokusebenza: Ukuphenduka nokugaya izingxenye zezimoto (amabhulokhi amasilinda enjini, amagiya shaft) kanye nezinsiza zamathuluzi omshini (amaringi okuthwala, ama-mold cores).
    Izinzuzo ze-Blade: Ama-carbide ayindilinga ayindilinga (njengama-blade ahlanganiswe ne-CBN) angamelana namazinga okushisa aphezulu kanye nezingcindezi ngesikhathi sokusika ngesivinini esikhulu. Ezinsimbi (ezifana nensimbi engu-45#, i-alloy steel), ukunemba kokusika kufinyelela emazingeni e-IT6 – IT7, kanye nobulukhuni bobuso obungu-Ra ≤ 1.6μm, obuhlangabezana nezidingo zokucubungula zezingxenye ezinembayo.
  2. Aerospace Manufacturing
    Ukusebenza Okujwayelekile: Ukugaywa kwamagiya okuhlalisa i-titanium alloy namafreyimu e-aluminium alloy fuselage.
    Izidingo zobuchwepheshe: Izinto eziningi ze-aerospace zingama-alloys okukhanya aphezulu. Ama-blade ayindilinga adinga ukuba nezinto ezimelene nokunamathela (okufana ne-TiAlN coating) ukuze kugwenywe ukusabela kwamakhemikhali phakathi kwama-blade nezinto ezibonakalayo phakathi nokucubungula. Ngaleso sikhathi, umklamo we-arc onqenqemeni unganciphisa ukudlidliza okusika futhi uqinisekise ukuzinza kokucubungula kwezingxenye ezinezindonga ezincane.
I-Foil Slitting

I-Foil Slitting

II. Ukucutshungulwa Kwezinkuni Nefenisha: Okujwayelekile Kokusika Okuphumelelayo

  1. Ukwenziwa Kwefenisha
    Izimo zohlelo lokusebenza: Ukusikwa kwamabhodi aminyana kanye namabhodi anezingqimba eziningi, nokucutshungulwa kwefenisha yokhuni oluqinile ne-tenon.
    Uhlobo Lwe-Blade: Ama-saw blade ayindilinga enziwe nge-carbide enosimende (njenge-YG6X) anemiphetho ebukhali futhi engagugi. Ijubane lokusika lingafinyelela ku-100 - 200m / s, futhi impilo yesevisi ye-blade eyodwa iphindwe izikhathi ezingu-5 - 8 kunezinsimbi zensimbi ezihamba ngesivinini, ezifanele ukukhiqizwa kwamabhodi ngobuningi.
  2. I-Wood Flooring Processing
    Izidingo Ezikhethekile: Ukusikwa kolimi-ne-groove kwe-laminated wood flooring kudinga ama-blades ukuze abe nokumelana nomthelela omkhulu. Idizayini ene-circumferential uniform-brearing yamablade ayindilinga inganciphisa ubungozi bokuqhekeka komphetho. Phakathi naleso sikhathi, ubuchwepheshe bokumboza (okufana ne-diamond coating) bunganciphisa ukushisa okuphikisanayo ngesikhathi sokusika futhi kugweme i-carbonization yamaphethelo ebhodi.
ukusika izinkuni

ukusika izinkuni

III. I-Stone and Building Materials: Isixazululi Sezinto Eziqinile NeziBrittle

  1. Imboni Yokucubungula Amatshe
    Izimo zohlelo lokusebenza: Ukusikwa kwamabhulokhi egwadle netshe lemabula, kanye nokucutshungulwa kwamathayela obumba.
    Izimpawu ze-Blade: Ama-blade ayindilinga ane-WC-Co Cemented carbide matrix ehlanganiswe ne-polycrystalline diamond compact (PDC) anokuqina kwe-HRA90 noma ngaphezulu, angasika amatshe ngobulukhuni be-Mohs obungaphansi kuka-7, futhi ukusebenza kahle kokusika kuphakeme ngo-30% kunamasondo endabuko e-silicon carbide.
  2. Ubunjiniyela Bokwakha
    Ikesi Elijwayelekile: Ukubhoboza nokugqwala kwezingxenye ezakhiwe ngaphambilini zikakhonkolo (njengezinto zekhonkrithi eziqiniswe yibhuloho).
    Amaphuzu Avelele Ezobuchwepheshe: Idizayini yesakhiwo esipholiswe ngamanzi yama-blade ayindilinga angasusa ukushisa okusika ngesikhathi, agweme ukuqhekeka kukakhonkolo ngenxa yokushisa okuphezulu. Ngaleso sikhathi, idizayini yonqenqema eyisiyingi ithuthukisa ikhono lokuchoboza lezinto eziphukayo futhi inciphisa ukungcoliswa kothuli.
ukusika amatshe

ukusika amatshe

IV. I-Electronics kanye Nokukhiqiza Okunembayo: Ukhiye Wokucutshungulwa kwezinga le-Micron

  1. I-Semiconductor Packaging
    Izimo zohlelo lokusebenza: Ukusikwa kwama-wafers e-silicon, nokuhlukaniswa kwamabhodi wesekethe e-PCB.
    Ukunemba Kwe-Blade: Izindwani eziyindilinga ze-carbide ezinosimende ezizacile kakhulu (ubukhulu obungu-0.1 – 0.3mm) kuhlanganiswe nezinsimbi zokuphotha ezinembe kakhulu zingalawula inani lokuqothuka elingaphakathi kuka-5μm lapho kusikwa amawafa e-silicon, ahlangabezana nezidingo zokucubungula zezinga le-micron zokupakishwa kwe-chip. Ngaphezu kwalokho, ukumelana nokugqoka okuphezulu kwama-blades kungaqinisekisa ukuvumelana kwe-dimensional ngesikhathi sokusika kwe-batch.
  2. Ukucutshungulwa Kwezingxenye Eziqondile
    Isicelo Esijwayelekile: Ukugaywa kwamagiya okunyakaza kwewashi kanye nezisetshenziswa zokuhlinza ezingangeneleli kancane zamadivayisi wezokwelapha.
    I-Advantage Embodiment: Imiphetho yezindwani eziyindilinga ipholishwe ngesibuko (ubukhulu obungu-Ra ≤ 0.01μm), ngakho-ke asikho isidingo sokugaya kwesibili kwezingxenye ezingaphezulu ngemva kokucubungula. Phakathi naleso sikhathi, ukuqina okuphezulu kwe-carbide enosimende kungagwema ukuguquguquka ngesikhathi sokucutshungulwa kwezingxenye ezincane.
I-Wafer Film Ring Cutting

I-Wafer Film Ring Cutting

V. Ipulasitiki Nenjoloba Ukucutshungulwa: Isiqinisekiso Sokubunjwa Okuphumelelayo

  1. Ukukhiqizwa Kwefilimu Yepulasitiki
    Izimo zohlelo lokusebenza: Ukusika amafilimu e-BOPP, nokusikwa kwamashidi epulasitiki.
    Idizayini ye-Blade: Izindwani zokusika eziyindilinga zamukela idizayini yonqenqema lwe-rake engalungile ukuze kuncishiswe isenzakalo sokunamathela kwepulasitiki kuma-blades. Kuhlanganiswe nesistimu yokulawula ukushisa okuqhubekayo, bangakwazi ukugcina imiphetho ebukhali ekushiseni kokucubungula kwe-150 - 200℃, futhi isivinini sokusika sifinyelela ku-500 - 1000m / min.
  2. I-Rubber Product Processing
    Indlela Yokufaka Isicelo: Ukusikwa kwamasondo amathayi, nokuvala izimpawu.
    Izinzuzo Zobuchwepheshe: Ukuqina konqenqema kwezindwani eziyindilinga eziyisiyingi ze-carbide kufinyelela ku-HRC75 - 80, ezingaba ngenalutho izinto ezinwebekayo njengerabha ye-nitrile izikhathi ezingu-50,000 - 100,000 ngokuphindaphindiwe, kanye nenani lokuguga onqenqemeni ≤ 0.01mm, iqinisekisa ubukhulu bemikhiqizo ehambisanayo.
Ukusika ifilimu yepulasitiki

Ukusika ifilimu yepulasitiki

Isikhathi sokuthumela: Jun-17-2025